Pallet Pooling vs. Ownership: Which Is Right for You?

Published October 5, 2024 • 7 min read

One of the biggest decisions in pallet management is whether to own your pallets or use a pooling service. Both approaches have merit, and the right choice depends on your specific business needs, shipping patterns, and financial priorities.

Quick Comparison

Pooling

  • • No capital investment
  • • Consistent quality
  • • Per-use pricing

Ownership

  • • Lower long-term cost
  • • Full control
  • • Asset on books

What is Pallet Pooling?

Pallet pooling is a rental system where businesses share a common pool of pallets managed by a third-party provider. Major pooling companies include CHEP (blue pallets), PECO (red pallets), and iGPS (plastic pallets).

In a pooling arrangement, you pay a per-trip fee to use pallets. When your customer receives the shipment, they return the pallets to the pool (or the pooling company picks them up). You never own the pallets—you're essentially renting them for each use.

Pros of Pallet Pooling

No capital investment

You pay only for what you use, freeing up capital for other business needs

Consistent quality

Pool pallets are regularly maintained and replaced, ensuring reliability

Simplified logistics

The pooling company handles pickup, repair, and redistribution

No storage requirements

Empty pallets are returned to the pool, not stored at your facility

National network

Pallets can be dropped at any location in the network

Cons of Pallet Pooling

Higher per-trip cost

Pooling fees of $5-8 per trip add up quickly with high volume

Daily rental fees

Fees continue if your customers don't return pallets promptly

Loss and damage charges

You're charged for pallets that aren't returned or are damaged

Less flexibility

Must use their pallets for their system—no mixing with owned pallets

Complex accounting

Tracking pallet movements and managing fees requires dedicated resources

What is Pallet Ownership?

With pallet ownership, you purchase pallets outright and manage them yourself. This includes buying new or used pallets, maintaining them, tracking them through your supply chain, and either getting them back or writing them off.

Pros of Pallet Ownership

Lower cost per use

A $10 pallet used 10 times costs $1 per trip—far less than pooling

Complete control

Choose exactly what type, size, and condition of pallets you use

No daily fees

No penalties if pallets sit at a customer location for extended periods

Asset value

Pallets are an asset that can be depreciated and potentially sold

Flexibility

Mix and match pallets as needed without contract restrictions

Cons of Pallet Ownership

Upfront capital required

You need to purchase pallets before you can use them

Management overhead

You're responsible for tracking, maintaining, and repairing pallets

Storage space needed

Empty pallets take up warehouse space that could be used otherwise

Loss is your problem

If customers don't return pallets, you bear the full cost

Variable quality

Without strict management, pallet condition can degrade over time

Cost Comparison

Let's look at a realistic cost comparison for a business shipping 1,000 pallet loads per month:

FactorPooling (CHEP)Ownership
Per-trip cost$6.50$1.50*
Monthly cost (1,000 trips)$6,500$1,500
Annual cost$78,000$18,000
Initial investment$0$15,000**

*Assumes $9 pallet with 6 uses average. **Assumes 1,500 pallets @ $10 each for initial inventory.

Important Consideration

These numbers vary significantly based on your pallet return rate. If you ship one-way and rarely get pallets back, pooling may make more sense. If you have a closed-loop system with high return rates, ownership is typically more economical.

When to Choose Pooling

  • You ship to retail customers who are already part of a pooling network
  • Your shipments are one-way with no expectation of pallet return
  • You want to minimize capital expenditure
  • You lack storage space for empty pallets
  • You ship nationally and need pallets at various locations

When to Choose Ownership

  • You have a closed-loop supply chain with good pallet recovery
  • You ship regionally within a manageable geographic area
  • You have the capital and want to minimize ongoing costs
  • You need custom pallet sizes or specifications
  • You have storage space and can manage pallet inventory

The Hybrid Approach

Many businesses find success with a hybrid approach: owning pallets for regular, closed-loop shipments while using pooling for one-way shipments to distant or retail customers. This balances cost savings with flexibility.

Need Help Deciding?

Austin Pallets can help you analyze your pallet needs and determine the most cost-effective approach for your business. Contact us for a free consultation.