Custom Pallets
Can't find the right size? We build custom pallets to your exact specifications.
Built to Your Exact Specifications
Every business is different, and sometimes standard pallet sizes just don't work. Our custom pallet service lets you get exactly what you need - any size, any material, any quantity.
From oversized pallets for industrial equipment to compact designs for specialty retail, we manufacture custom solutions that optimize your storage, shipping, and handling operations.
Our engineering team works with you to design pallets that meet your specific load requirements, dimensional constraints, and industry standards. We can match existing designs or create new specifications from scratch.
Custom Order Process
Submit Requirements
Tell us dimensions, load specs, and quantity
Design Review
Our engineers optimize your specifications
Get Quote
Receive detailed pricing within 24 hours
Approve Sample
Review prototype before full production
Production
We build your custom pallets
Delivery
Delivered to your location
Why Custom Pallets?
Custom pallets solve problems that standard sizes can't
Perfect Fit
Maximize container space and warehouse storage with pallets sized exactly for your products
Optimized Loads
Design for your exact weight and load distribution requirements with engineered solutions
System Integration
Build pallets that work perfectly with your racking, conveyors, and automated systems
Brand Identity
Add your company logo, colors, or custom markings for brand visibility and asset tracking
Configuration Options
Every aspect of your pallet can be customized
Dimensions
- Width: 24" to 72"
- Length: 24" to 72"
- Height: 4" to 8"
- Non-standard increments
- Metric sizes available
Construction Style
- Stringer (2-way or 4-way)
- Block (true 4-way)
- Reversible/Double-face
- Single-face/Skid
- Flush or wing deck
Materials
- Southern Yellow Pine
- Mixed Hardwoods
- Oak for heavy duty
- Kiln-dried lumber
- Plywood deck options
Load Capacity
- Light duty (500-1,500 lbs)
- Standard (2,000-3,000 lbs)
- Heavy duty (4,000-5,000 lbs)
- Extra heavy (5,000+ lbs)
- Engineered for specific loads
Special Features
- Chamfered boards
- Notched stringers
- Reinforced corners
- Anti-slip surface
- Fork guides
Treatments & Finishes
- ISPM-15 heat treatment
- Fumigation
- Custom stain/color
- Sealant coating
- Fire retardant
Common Custom Applications
See how other businesses use custom pallets to solve their challenges
Aerospace & Defense
Large, irregularly shaped components need precise support and protection during shipping and storage.
Oversized pallets with custom cradles, reinforced construction, and specific tie-down points.
Automotive
Parts suppliers need pallets that fit specific container dimensions and automated handling systems.
Precision-dimensioned pallets matching conveyor specs with RFID tag mounting points.
Electronics
Sensitive equipment requires static-safe, dust-free pallets with exact dimensions for cleanroom use.
Sealed wood pallets with anti-static coating and smooth, splinter-free surfaces.
Retail Display
Floor displays need to look professional while supporting product weight and customer handling.
Appearance-grade pallets with stain finish, rounded edges, and company branding.
Medical Equipment
Large diagnostic machines require stable platforms that meet healthcare facility requirements.
Heavy-duty block pallets with anti-vibration design and hospital-grade cleanliness.
Wine & Spirits
Standard pallets waste space in shipping containers and don't match bottle case dimensions.
Euro-style pallets optimized for case counts with reinforced deck for floor stacking.
Custom Pallet Pricing
Pricing depends on size, materials, and quantity. Here's a general guide.
Basic Custom
Non-standard dimensions using standard materials
- Custom size
- Pine lumber
- Standard construction
- Basic finish
Enhanced Custom
Custom specs with upgraded materials or features
- Custom size
- Hardwood options
- Reinforced design
- Heat treatment
Specialty Custom
Complex designs for demanding applications
- Any specification
- Premium materials
- Engineered design
- Special finishes
Volume Discounts Available
Order 100+ custom pallets and receive significant per-unit discounts. Orders over 500 units receive our best pricing plus free delivery.
Get Custom QuoteCustom Pallet FAQ
Common questions about custom pallet orders
What's the minimum order for custom pallets?
We can build as few as 10 custom pallets for simple designs. Complex or specialty builds may require a minimum of 50-100 units to be cost-effective. There's no maximum - we've fulfilled orders for thousands of custom pallets.
How long does it take to get custom pallets?
After design approval, typical lead times are 5-10 business days for orders under 500 units. Larger orders or complex designs may require 2-3 weeks. Rush production is available for an additional fee.
Can you match an existing pallet design?
Yes! Bring us a sample or detailed specifications and we'll create exact replicas. We can also suggest improvements to optimize performance or reduce costs while maintaining compatibility with your systems.
Do you provide engineering support?
Absolutely. Our team can help you determine the right specifications for your application, including load calculations, material selection, and design optimization. This consultation is included with your quote.
Can custom pallets be heat treated?
Yes, we can heat treat any custom pallet design to meet ISPM-15 requirements for international shipping. Heat treatment is available as an add-on service for any order.
What if the custom design doesn't work?
We produce samples for approval before full production on orders over 100 units. This allows you to test the design in your actual application. We'll adjust the design as needed before proceeding.
Ready to Design Your Custom Pallet?
Tell us what you need and we'll provide a detailed quote within 24 hours. Engineering consultation included at no extra charge.